Metal injection molding

Metal injection molding (MIM) is a metalworking process by which finely-powdered metal is mixed with a measured amount of binder material to comprise a "feedstock" capable of being handled byplastic processing equipment through a process known as injection molding. The molding process allows dilated (oversized due to binder) complex parts to be shaped in a single step and in high volume. After molding, the powder-binder mixture is subjected to steps that remove the binder (debinding) and sinter densify the powders. End products are small components used in various industries and applications. The nature of MIM feedstock flow is defined by a physics calledrheology.[1] Current equipment capability requires processing to stay limited to products that can be molded using typical volumes of 100 grams or less per "shot" into the mold. Rheology does allow this "shot" to be distributed into multiple cavities, thus becoming cost-effective for small, intricate, high-volume products which would otherwise be quite expensive to produce by alternate or classic methods. The variety of metals capable of implementation within MIM feedstock are broad, but mostly stainless steels, as common inpowder metallurgy; they contain the same alloying constituents found in industry standards. However, oxygen is often a difficulty and is often not specified, but can be a problem for corrosion resistance. Subsequent conditioning operations are performed on the molded shape, where the binder material is removed and the metal particles are diffusion bonded and densified into the desired state with typically 15% shrinkage in each dimension.

Ningbo Qianfeng Precision Mold Co.,Ltd.
Phone: 0574-86866348
Fax: 0574-55867898
E-mail:exportsales@nbqianfeng.com
URL: www.nbqfmj.com